{"id":1490,"date":"2015-11-03T22:07:46","date_gmt":"2015-11-03T22:07:46","guid":{"rendered":"https:\/\/tongengineering.com\/?p=1490"},"modified":"2015-11-03T22:07:46","modified_gmt":"2015-11-03T22:07:46","slug":"potato-handling-line-pipers-crisps","status":"publish","type":"post","link":"https:\/\/tongengineering.com\/es\/2015\/11\/03\/potato-handling-line-pipers-crisps\/","title":{"rendered":"Perfect Potato Handling for Pipers Crisp Co"},"content":{"rendered":"
As part of continued factory developments to increase production and meet customer demand, Pipers Crisp Co<\/a>. made the decision to invest in a custom potato handling infeed line from Tong Engineering.<\/p>\n Based in Brigg, North Lincolnshire, Pipers Crisp Co are a specialist handcooked snack manufacturer. Producing over 800,000 bags of luxury crisps every week. These are then distributed to pubs, hotels, delicatessens, farm shops, museums, stadiums and garden centres nationwide.<\/p>\n \u00abOur aim is to provide the perfect potato crisp. Using locally sourced products, natural ingredients and traditional processes.\u00bb Commented Alex Albone, Director of Pipers Crisp Co.<\/p>\n \u201cOver the last nine years, Pipers has expanded significantly. From the simple beginnings of washing potatoes in a sink, slicing by hand. And then finishing them up by cooking the potatoes in a fish and chip shop fryer. To producing millions of packets of hand-cooked crisps every month.<\/p>\n \u201cBefore investing in new potato handling equipment, we were using a second-hand manual infeed line. This infeed line led to a destoner<\/a>, peeler and single bulk fryer. To increase production and efficiencies, we extended this setup to include a second fryer and new batch potato peeler<\/a>.<\/p>\n \u201cWe knew that\u00a0automating the entire process was essential to help effectively meet targets. Particularly with demand soaring and orders increasing, on an almost daily basis.<\/p>\n \u201cWith this in mind, we purchased a bespoke infeed system from Tong Engineering.<\/p>\n \u201cStarting with a one-tonne custom box tipper<\/a>, a high volume of potatoes is fed into a bespoke hopper-conveyor. This then leads to coil cleaners\u00a0<\/a>and a new vegetable destoner<\/a>. Once soil and stones have been removed, the potatoes are elevated into a batch peeler. Before being fried and bagged, ready for despatch.<\/p>\n \u201cThe potato processing equipment is customised to meet our exact space and size requirements. Our factory wasn\u2019t built as a dedicated processing plant, so specifying standardised equipment would have been impossible.<\/p>\n \u201cFollowing installation, our efficiencies have increased dramatically. We now produce over three millions bags every month, using a fully automated process.<\/p>\nIncrease in demand Led to automation<\/h5>\n